Best Grinding Wheel to Cut Metal
Let’s explain how you can choose the best angle grinding wheel for cutting metal. It should have many discs, rotation speed should be great, and it should not vibrate too much when you use it. Not to mention, the design should also be very durable.
If the angle grinding wheel you are using right now has all these features we talked about, then congratulations! You have a great angle grinding wheel that is absolutely ideal for metal.
However, if you feel that the grinding wheel you’re using doesn’t have these properties, you should get a new one.This is where we come in. When it comes to buying a new disc, we make sure that you can choose the right angle grinding wheel for the job you want to do.
This is a review of the best cutting and grinding wheels for metal and other materials.
Table of Content
- Video: How to use a Cutting Disk with an Angle Grinder
- Best Choice for a Angle Grinder Cutting Disk
- Top Rated Cutting Disk for Angle Grinder
- DEWALT Cutting Wheel – Our top pick
- Benchmark Abrasive – Best for Professional Cutting
- WORKPRO 20-pack Cut-Off Wheels – Suitable for cutting thin metal
- Shark Industries PN-12704 Cutting Wheel – Best for Decent Cutting
- Delta Diamond Extreme Metal Cutting Blade – Longest lasting cut-off wheel
- S SATC Cutting Wheel 50 PCS – Best for Thin Metal & Stainless Steel
- LENOX Tools Cutting Wheel – Solid steel body
- How to pick the best angle grinding wheel
- Conclusion
- Frequently Asked Question (FAQ) about Cutting Wheel for Metals
DEWALT Cutting Wheel
4,9 Rating
With a size of about 4.5 inches, the disc is highly suitable to guarantee a burr-free slicing in the least amount of time. It is just GREAT for smooth cutting.
- 13300 RPM
- High longevity
- 4 ½ inch angle
Longest Lasting
Delta Diamond Metal Cutting Blade
- 4.9 Rating
- Multi-Purpose Design
- Thermally treated steel
- Lifelong guarantee
Best for Professional Cutting
Benchmark Abrasive Wheel for Metal
- 4.7 Rating
- Handles 13000 RPM
- Extra thin slices
- Prevents metal parts from breaking
Best for Thin Metal
WORKPRO 20-pack Cut-Off Wheels
- 4.5 Rating
- High-quality material
- Reliabl and Effective
- Multifunctional
Here is our List of the Top 7 Best Cutting Wheel for Metal
- DEWALT Cutting Wheel – Our top pick
- Benchmark Abrasive – Best for Professional Cutting
- WORKPRO Cut-Off Wheels – Suitable for cutting thin metal
- Shark Industries Cutting Wheel – Best for Decent Cutting
- Delta Diamond Metal Cutting Blade – Longest lasting cut-off wheel
- S SATC Cutting Wheel – Best for Thin Metal & Stainless Steel
- LENOX Tools Cutting Wheel – Solid steel body
Review of the Top 7 cutting wheels for metal
1. DEWALT Cutting Wheel – Our top pick
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There is no doubt that a great grinding wheel is a necessity to cut metals or the like in the best possible manner, particularly if you are a skilled craftsman. Keeping this in mind, we picked this one from DEWALT in order to fill your cup.
With a size of about 4.5 inches, the disc is highly suitable to guarantee a burr-free slicing in the least amount of time. It is just GREAT for smooth cutting.
And guess what? It is not only great for cutting, but it can be used for sharpening, grinding, and buffing too. Yes, it can be considered a multipurpose grinding wheel!
In order to keep it strong and ready for tough jobs, it’s made from high-quality aluminum oxide. It is longer lasting compared to the typical grinding wheels out there.
Pros:
- Provided with 4 ½ inch angle grinder metal cutting feature.
- High longevity thanks to the aluminum oxide
- Supplied in 5 packs of 2 full blades
- 13300 RPM for improved operation
- Great for sharpening, grinding, buffing, and so on
Cons:
- Not compliant with Ryobi and Bosch
This particular model has a total of 5 packs and has two full blades produced from fiberglass to ensure rigidity and safety for the user all at once. These are fairly durable and high-performance, allowing you to cut nearly every type of ferrous steel while avoiding breakage. The thickness of each wheel is no more than 0.045 inches.
The top speed is 13300 revolutions per minute, thus making it the finest angle grinding wheel for cutting metal. That is why the wheel is suitable for both light and heavy jobs.
2. Benchmark Abrasive – Best for Professional Cutting
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To be able to grind metal components effectively, super-sharp wheels become a necessity. In this case, you can count on Benchmark Abrasives Cut Off Wheels to handle both light and tough jobs.
With 7/8-inch metal centers, every wheel is approximately 4.5 inches in diameter with a .040-inch thickness. Talking about the quantity, you will get 50 pieces of wheels, and at an affordable range as well.
From now on, it is no longer necessary to keep several tools to cut different materials; guess why? Simply because it is able to cut a wide range of materials, among them iron, stainless steel, plastic, fiberglass, and ferrous metals.
And fortunately, every single disc matches almost every power tool and angle grinder, thus making it multipurpose and user-friendly. In terms of longevity, this model got all you need! These ultra-thin discs are finished to a premium standard to avoid signs of wear and tear!
- Can be used to cut a variety of materials
- Handles 13000 RPM
- Prevents metal parts from breaking
- Offers greater durability
- Extra thin slices
Cons:
- Sets off sparks and heat!
The most interesting thing is that they are made of robust fiberglass to avoid shattering of the steel. The greater strength of the metal parts is an added bonus of this model.
Although it is faster, the wheels do not vibrate at all when cutting, which makes it stable and easy to use. But unfortunately, it emits more heat and sparks compared to other devices. So you need to put on protective clothing and wrap yourself when cutting!
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3. WORKPRO 20-pack Cut-Off Wheels – Suitable for cutting thin metal
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This disc pack is the ultimate lifesaver that cuts metal with its wicked sharp edge.
The package comes with discs that are made of stainless and specially formulated with white Alund and corundum. The materials of the grinding wheels provide faster cutting in steel and metals.
With the reinforcement of double fiberglass mesh, the discs are the beast out of the pack. The discs cut aggressively while still providing an efficient and precise cut. Again, the discs feature a 3/64-inch ultra-thickness that ensures burr-free, faster cutting.
This feature also reduces material loss during operation. These angle grinding wheels are perfectly compatible with your 4-1/2-inch angle grinder with a 7/8-inch arbor. They offer 80M/s with a speed of 13000 RPM, which is a good deal.
Pros:
- Made of high-quality material
- Effective and long-lasting
- Reliable and compatible
- Multifunctional
Cons:
- You may have a problem with durability
In addition, the pack of grinding wheels is also compatible with other angle grinders. Moreover, the grinding wheels offer a high quality of cut and are manufactured to ensure your safety.
So if you want a precise, accurate, and firm cutting of the metal, then go for the WORKPRO grinding wheels.
4. Shark Industries PN-12704 Cutting Wheel – Best for Decent Cutting
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This cut-off wheel pack of 10 discs from Shark Industries is also the best disc for cutting metals. These are also double-reinforced cut-off wheels with fiberglass.
So you can predict its durability and efficiency. It also increases the safety of the tool. These are grinding wheels manufactured in the USA. All its materials and production processes are reliable and trustworthy.
The discs are manufactured to operate and rotate at speeds up to 25000 rpm. Even at this speed, the discs vibrate less.
In addition, the set contains a total number of 10 discs. So you will always have enough grinding discs at hand.
Pros:
- Top quality discs made from superior quality materials
- Reasonably priced
- Delivers high-speed cutting performance
- Long lasting and reliable
Cons:
- Not compatible with all tool grinders
The sharp edge of the discs allows for a wider range of applications. In addition to metal cutting, the discs can also be used for cast iron and carbon steel. Plus, you get this pack of discs at a very affordable price.
These cut-off wheels from Shark Industries deliver multiple cuts in one pass without any degradation. So you can imagine how good their performance is. These are actually some of the toughest quality discs that you don’t want to miss out on.
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5. Delta Diamond Extreme Metal Cutting Blade – Longest lasting cut-off wheel
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What makes this Delta Diamond Extreme cut-off disc ranked as the longest-lasting cut-off disc?
It features a heat-treated steel center constructed to resist tough dry cutting with little corrosion, wear, and damage over time. According to the manufacturer, this wheel lasts 100 times longer than traditional grinding wheels.
This will save you a significant amount of time and funds on disc replacement. Another strong plus of this high-quality diamond wheel is its non-uniform depth of cut with fewer hot sparks than conventional products.
This Delta disc has super-abrasive, vacuum-brazed diamond edges, which makes it a perfect option for cutting reinforcing iron or PVC pipe. Also, you can use this disc for both ferrous metals (cast iron, alloy steel, carbon steel) and non-ferrous metals (aluminum, copper, nickel, zinc, tin, lead).
Another reason why this wheel is the first choice for professionals is the lifetime warranty. If you find any breaks, cracks, warping, or other problems with this wheel, you can contact the manufacturer to get a new wheel for free!
Pros:
- Designed for cutting different kinds of metals and other materials
- Thermally treated steel core for superior longevity
- Lifelong guarantee
Cons:
- Slightly overpriced
Best Budget Digital Multimeter
6. S SATC Cutting Wheel 50 PCS – Best for Thin Metal & Stainless Steel
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S SATC cut-off wheel is the unrivaled best. It comes in a pack containing a total of 50 of the best angle grinder discs.
Every one of the cut-off wheels arrives with a 4 1⁄2 -inch diameter and a 7/8″ metalcore. The 0.040-inch thickness of the discs enhances their compatibility with most angle grinders available out there.
Additionally, the S SATC cut-off wheels offer a satisfyingly long service life thanks to their construction materials. The discs, manufactured from aluminum oxide grains with a resinoid bond, should not be overlooked. The proprietary hard bond matrix is another awesome match.
The materials make the discs sufficiently aggressive to cut through any pipes, hoses, stainless steel, metals, or alloys. With a quick and consistent cutting capacity, the cut-off wheels keep a superior cutting rate during their entire lifespan.
Therefore, if you need highly handy cut-off wheels that have a noteworthy wheel, this S SATC cut-off wheel is the way to go. These burr-free cutting tools tear the metal without any effort and fast.
All in all, the S SATC discs are the finest 4 1/2 cut-off discs you could ever think of.
Pros:
- Outstanding value with integrity
- Produced from premium aluminum oxide grit
- Superior and accurate cutting efficiency
- Long lasting and features 50 piece wheels
Cons:
- Not suitable for cutting reinforcement bars
7. LENOX Tools Cutting Wheel – Solid steel body
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To reduce the cost of metalworking, you need to choose a robust cut-off wheel for your metal cutting jobs. This wheel from Lenox Tools can make up to 1,000 cuts without losing its original diameter.
Its solid steel body lasts 30 times longer than thin grinding wheels, lowering your cost per cut and maximizing your profits.
While an angle grinder is a compact and affordable tool for metal cutting, it can generate a lot of hot sparks and abrasion at high operating speeds. This blade does not wear out as quickly as thin abrasives because it has a solid steel body. Therefore, it generates fewer dust particles.
As a result, your workplace is less messy, and you have less risk of burns or injury from this risky work. To ensure the safety of your workplace and your co-workers, place the grinder far away from flammable objects. And remember to wear proper PPE (personal protective equipment) while working.
This 4.5-inch grinding wheel has a thickness of 1 inch, making it best suited for everyday work on stainless or mild steel. However, it may be too hard for working on thin metal such as sheet metal, and it is fragile for heavy steel cutting work.
Pros:
- Capable of delivering up to 1,000 cuts
- 1-inch-thick, appropriate for standard metalwork
- Massive steel housing for improved reliability, productivity, and reduced cost per cut
Cons:
- Have a slower cutting speed in comparison to abrasive wheels
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How to pick the best angle grinding wheel for cutting metal?
Actually, it is quite obvious that you think that it is simple to choose the most suitable angle grinding wheels, given the great offer on the market. However, when you are really about to buy, you realize that choosing the best wheel is the toughest thing to do. Well, yes, the task is tricky. But we have taken the delight to guide you with some key considerations when buying the best grinding wheels.
Choosing the cut-off wheel profile
Before buying the best disc for your angle grinder, you have to understand the types of discs that exist. There are primarily two kinds of cut-off wheels you will see. One is the flat type and the second is the recessed center type.
But most of the angle grinders we use are compliant with the flat discs. Once more, the flat disc type is actually more efficient at cutting metals, plastics, and more. They are more multi-purpose.
Whereas, centered grinding wheels are better for overhangs or tight corners. Thus, it is preferable to go for flat discs to get a superior cutting performance.
Construction material and grain
The majority of the best angle grinding wheels for metal cutting are constructed of aluminum oxide grit. Indeed, these are the preferred materials for discs. The material offers a smoother bond to the creation, thus making the discs easily controllable and providing fast-cutting characteristics.
Also, the material confirms that there is no iron in the discs. This is important if you want to cut both mild and stainless steel with your discs. However, it is better if the label on the wheel says that it is INOX quality.
Quality of the abrasives
This is another point to consider. In order to get the highest strength and toughness from your grinding wheels, you should make sure that the wheels contain high-quality abrasives. The chemical compounds used to produce the abrasives should be of high quality.
Otherwise, the discs will not provide a smooth cut. They will also not be hard enough. Only the best chemically formulated abrasives can provide a hard, sturdy, and tough wheel.
The thickness of the cut-off wheels
There are many cut-off wheels with different thicknesses. But only a cut-off wheel with standard thickness can provide precise and smooth cutting of metal or plastic. However, for everyday tasks, most discs are offered with a thickness of 1.6 mm.
For cutting sheet metal, a 0.8 mm thick disc is more suitable because it is a thin metal. For heavy tasks such as cutting heavy metal, a disc with a thickness of 1.6 or 2.5 mm is needed. Therefore, choose the right disc based on the job application.
Number of discs
You will have to choose on this point in accordance with the nature of your work. If you are an average do-it-yourselfer, you can opt for a single piece of disc. But a professional handyman will need several discs for different applications. So set the goal.
Ease of use and durability
If the grinding wheel has a balanced size and diameter, it is also easy to install. If you are not going to do heavy cutting or industrial work, it is advisable to use a disc with a smaller unit.
Again, if the discs are produced from high-quality material, they will last longer than you can imagine.
Conclusion
We are done with the reviews of the best angle grinding wheel for cutting metals. We have tried to give you all the information about grinding wheels so that you could pick the one you need to perform most of your cutting tasks efficiently.
And remember, when you want to prevent yourself from injuries, please don’t forget to wear safety clothes before starting the job.
Frequently Asked Question (FAQ) – Angle Grinding Cutting Wheel
Question: How thick is the metal that can be cut with a cut-off wheel?
Answer: A cut-off wheel is able to cut metal parts with a thickness of 0.045 to 1/8 inch.
Question: What speed setting would you use for cutting metal?
Answer: The speed of the blade should be matched to the type of object being cut. For metal, it is best to start the blade slowly and then speed it up so it can cut through the metal safely and quickly. You can set the initial speed to 100 feet per minute.
Question: What is the best cut-off wheel for an angle grinder?
Answer: A lot of cut-off wheels are compatible with various angle grinders. Lots of brands manufacture cut-off wheels with the suitable diameter and thickness to fit most angle grinders.
WORKPRO, SATC, Dewalt along with a number of other popular brands supply disc packs for angle grinders.
The majority of these discs are 4 to 4.5 inches in diameter and feature a thin cutting edge. They are considered the best discs for angle grinders.
